2004 vw 1.9 desiel bew code motor specs

[hadmtrst8]

any one have a timing belt alignment diagram,and torque spec sheet for all the engine fasteners? thanks

[travis]

Haynes manual?

[BillK]

Your machine shop should be an AERA member and will have the specs available to them.

https://www.aera.org/

It looks like all of the bolts need to be replaced including the flywheel.

[Racer71]

They recommend replacing almost every bolt but many of them I’ve never necessary. I own one of these engines in my wife’s Jetta, it has 498k miles on it currently. There are a couple tools needed to do timing belt. There is a crank lock but if you remove glow plug and ascertain you’re at tdc you’re ok. The pin that locks cam gear is substituted with a 5.5mm (iirc) dia drill bit. I’ll have to measure my locking pin when I get to shop. What all are you doing to it?

[hadmtrst8]

complete overhaul,so original cam timing alignment was not documented, thanks

[Chris_Hamilton]

Maybe these will help.

https://www.blauparts.com/blog/vw-timin ... i-bew.html

https://www.myturbodiesel.com/d2/1000q/ ... ment-2.htm


If yo are doing this yourself a Chilton or Haynes manual should be considered mandatory. The Factory Service Manual is available on Ebay as well.