Blocking exhaust crossover on cast-iron heads

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Rob R
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Blocking exhaust crossover on cast-iron heads

Post by Rob R »

Furnace cement?
Hydraulic cement?
What is the best material to use to block the exhaust heat crossovers On Chevy cast-iron heads?
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Re: Blocking exhaust crossover on cast-iron heads

Post by enigma57 »

Rob many moons ago, we used to melt down old pistons and pour the molten aluminum in there to block these passages. Not sure what folks use for this now of days.

Hope this helps,

Harry
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Re: Blocking exhaust crossover on cast-iron heads

Post by BigBro74 »

Fel pro 1204 gasket has stainless plates that block this - they work great—no holes- already installed in The gasket
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Re: Blocking exhaust crossover on cast-iron heads

Post by mag2555 »

Cotronics in NY sells a ciramic epoxy that will more then handle Exh temps.
I used use it to block crossovers since I can shape it like the other ports and gain back the lost flow that you still have by just using a block off plate type gasket!
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Re: Blocking exhaust crossover on cast-iron heads

Post by pdq67 »

enigma57 wrote: Sun Jul 12, 2020 12:16 am Rob many moons ago, we used to melt down old pistons and pour the molten aluminum in there to block these passages. Not sure what folks use for this now of days.

Hope this helps,

Harry
I have read where guys used to fill flathead blocks this way back years ago.

Way before my time..

pdq67
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Re: Blocking exhaust crossover on cast-iron heads

Post by Bob Hollinshead »

I filled some on a pair of BBC heads with melted aluminum and it wasn't difficult, made a steel sheetmetal dam and wedged it in the valve pocket, melted some aluminum scrap in a steel container with a Oxy/acetylene torch and poured it in.
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Re: Blocking exhaust crossover on cast-iron heads

Post by Bob Hollinshead »

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Re: Blocking exhaust crossover on cast-iron heads

Post by Walter R. Malik »

Rob R wrote: Sat Jul 11, 2020 11:53 pm Furnace cement?
Hydraulic cement?
What is the best material to use to block the exhaust heat crossovers On Chevy cast-iron heads?
Molten Aluminum
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Re: Blocking exhaust crossover on cast-iron heads

Post by MadBill »

Hard-packed wads of aluminum foil.
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Re: Blocking exhaust crossover on cast-iron heads

Post by PackardV8 »

mag2555 wrote: Sun Jul 12, 2020 5:41 am Cotronics in NY sells a ciramic epoxy that will more then handle Exh temps.
I used use it to block crossovers since I can shape it like the other ports and gain back the lost flow that you still have by just using a block off plate type gasket!
Anyone ever done before-and-after on the flow bench or dyno to quantify this?
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Re: Blocking exhaust crossover on cast-iron heads

Post by gmrocket »

Like most others have said, melted aluminum.

i made a small ladle out of 1/4" plate the in shape of a triangle with a li and 3 foot handle so its easy to pour when molten...a torch under it with lid closed,,20 minuntes later its ready . not very big, about 4" along each side and 4" high. never had the aluminum come loose in the head.

i get the head warmed up a bit too so it doent pop and splash when dumped in
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Re: Blocking exhaust crossover on cast-iron heads

Post by F-BIRD'88 »

MadBill wrote: Sun Jul 12, 2020 6:58 pm Hard-packed wads of aluminum foil.
The thick stuff aluminum catering baking pans etc
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Re: Blocking exhaust crossover on cast-iron heads

Post by 1980RS »

I wonder if one could use that Alumalloy stuff and melt that down in there. Would be pretty cheap and easy.
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Re: Blocking exhaust crossover on cast-iron heads

Post by Walter R. Malik »

1980RS wrote: Sun Jul 12, 2020 11:42 pm I wonder if one could use that Alumalloy stuff and melt that down in there. Would be pretty cheap and easy.
I use a small hand held crucible and melt old piston skirts I have knocked-off.
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Re: Blocking exhaust crossover on cast-iron heads

Post by bigmike »

BigBro74 wrote: Sun Jul 12, 2020 12:19 am Fel pro 1204 gasket has stainless plates that block this - they work great—no holes- already installed in The gasket
I used them a couple times years ago they always seem to burn holes in them after a while on street/strip engines for me. Anyone else see this?
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